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First, I cut out the three bottom shelves in the door to allow more room for the kegs. I used a cordless electric handsaw to cut out the shelves, and then I used some plant-based spray-on foam insulation (picked up at my local hardware store) to fill the gaping holes that remained. After that, I cut off the excess foam insulation and then sanded it down.
I retained the top few shelves for storing glasses. I went to Goodwill and picked up both pint and liter glasses. It's good to have options!
I bought a Perlick 525 Stainless Steel faucet, which I am super satisfied with. These faucets are forward-sealing, so they are easier to clean and less likely to harbor bacteria. I purchased these shanks from MoreBeer.com, and they were the perfect size for the freezer door.
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Installing the faucet was rather easy: I simply used a 1" hole saw to bore a hole through the freezer door, then I slid the shank in and tightened it down and installed the tap.
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I bought an Eva-Dry e500 dehumidifier for the freezer, which has proven to be a great investment. I'd highly recommend getting one, should you decide to build a kegerator. It has a 10 year life span and you can recharge it by simply plugging it into a wall outlet for an hour. You can see it positioned behind my 4-way CO2 manifold in the picture to the right.
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To keep the freezer's temperature sitting at 40*F (which I have found to be the sweet spot for kegged beer), I installed a Johnson Controls analog temperature controller. This controller is great because it is accurate and it does not require any electrical rewiring.
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Here you can see the whole setup. I've got the CO2 tank connected to a dual-gauge CO2 regulator, which feeds into the 4-way gas manifold, which then charges the kegs. The keg on the right is connected to the faucet, and you can see how I have all of the beer line coiled around the top of the keg. Even after "balancing" my system, I was initially having foaming problems. After asking around on some forums, I was advised to use 10 feet of beer line instead of the 5 feet I was using. I simply coil all of the slack around the top of the keg, and now I have no more foaming problems!
Here's a view of the inside of the door with 4 taps hooked up:
Want a kegerator, but don't want to go through the effort of building one? Then check out these links:
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